Cigarette Perforation for the Tobacco Industry

Individually Adjustable Ventilation Directly in the Finished Product

Laser perforation of cigarettes and heat-not-burn (HNB) tobacco products enables precise control of airflow. This ensures reliable compliance with regulatory limits for tar and nicotine levels while allowing flexible adjustment of product characteristics.
cigarette perforation with laser

Laser Perforation of Cigarettes and HNB Products with MLT Laser Systems

cigarette perforation: Precise control of ventilation

Precise ventilation control

Laser perforation enables exact adjustment of hole size, hole shape, and perforation pattern, ensuring consistent airflow and stable product quality.

Cigarette perforation: Software-based customisation

Software-based adjustment without reconfiguration effort

Ventilation values can be adjusted quickly and easily via software parameters, without mechanical tools or retooling. This enables fast product changeovers and flexible adaptation to different brand requirements.

Cigarette Perforation: Technology & Service

Proven technology and comprehensive service

MLT systems reliably achieve the required level of ventilation and are used worldwide in the tobacco industry. As a full-solution partner, we support you from planning through installation and training to maintenance, and also develop customized special solutions. We are happy to advise you personally on the best solution for your requirements.

How Does Cigarette Perforation Work?

Laser perforation creates precisely defined openings in the filter area of cigarettes and in HNB sticks. This contactless process operates at high speed and precision, without mechanical tools or format changeovers.

The number, size, and distribution of perforations are controlled via software, ensuring consistent ventilation, stable product quality, and high flexibility.

Online Perforation vs. Paper Perforation

The perforation can be carried out either by the paper manufacturer or online on the cigarette-making machine.

  • Paper perforation: Holes are created in cigarette filter paper or tipping paper before the cigarette is manufactured. Advantage: high flexibility and easy adjustment of hole size, quantity, and pattern via software.
  • Online perforation: Perforation is performed during the production process on the finished cigarette or HNB stick.
    Advantage: individually adjustable ventilation directly in the finished product, ideal for specific brand requirements or thicker cardboard materials used in HNB products.

The right solution depends on different factors such as cigarette paper, brand requirements, and the technical setup of the production line. We are happy to advise you individually and without obligation on the most suitable method for your products.

Advantages of Laser Cigarette Perforation

Precise ventilation control

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Exact adjustment of hole size, shape, and pattern ensures consistent airflow and stable product quality.

Flexible production

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Ventilation settings can be quickly adjusted via software without tool changes or retooling.

Non-contact process

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The non-contact perforation ensures consistent quality.

Suitable Laser Systems for Cigarette Perforation

Cigarette Perforation with MLT

As a full-solution partner, we support you from planning to installation, training, and maintenance.

Our solution-oriented approach ensures that our systems are tailored to your production requirements; customized special solutions are also available.

We are happy to advise you personally on the best solution for your needs